Process Engineering Internship – Magnetics Materials (m/w/d)

What to Expect Duraion: 6 months

Start Date: January 2027

Time type: full time

Location: Berlin

As a Process Engineer intern, you will develop, implement, and optimize production processes related to the manufacturing of advanced magnetic materials, with a focus on conventional and powder processing methods. You will be responsible for improving material flow, equipment performance, and product consistency across the full production lifecycle—from powder preparation to sintering.

What You'll Do* Collaborate with cross-functional teams to develop and sustain manufacturing processes including powder blending, shaping (pressing, extrusion, casting), drying, debinding, and sintering.

• Develop and maintain Process Flows, Control Plans, GR&R studies, Work Instructions, Rework Procedures, and Risk Assessments (PFMEA).
• Analyze root causes of process and material failures
• Collect and analyze process data to optimize key parameters affecting powder flowability, particle size distribution, green density, and final material properties.
• Author and maintain standard operating procedures, manufacturing instructions, and training documentation for ceramic process steps.
• Support production operations by working with technicians and operators to troubleshoot real-time manufacturing issues.

What You'll Bring* Fluency in English

• MSc studies (ongoing) in Mechanical Engineering or a related discipline.
• Strong mathematical and physics background as well as analytical thinking and problem-solving ability.
• Strong interest in electromechanical systems, motors, actuators, and precision mechanisms
• Hands-on mindset with interest in building, testing, and debugging mechanical systems

Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.